Sunday, 14 December 2014

AMERICAN SOCIETY FOR TESTING AND MATERIALS
ASTM F2105-01
Standard Test Method for Measuring Air Performance Characteristics of Vacuum Cleaner Motor/Fan Systems

Scope

·         This test method covers procedures for determining airperformance characteristics of series universal motor/fan systemsused in commercial and household upright, canister, stick,hand-held utility, combination type vacuum cleaners andhousehold central vacuum cleaning systems.
·         These tests and calculations include determination ofsuction, airflow, air power, maximum air power, and inputpower under specified operating conditions.
·         The inch-pound system of units is used in this standard.The values in parentheses are given for information only.
·         This standard may involve hazardous materials, operations,and equipment. This standard does not purport toaddress all of the safety concerns, if any, associated with itsuse. It is the responsibility of the user of this standard toestablish appropriate safety and health practices and determinethe applicability of regulatory limitations prior to use.

Significance and Use

·         The test results allow the comparison of the maximumair power at the vacuum cleaner motor/fan   system inlet underthe conditions of this test method.
Apparatus
·         Plenum Chamber
·         Water Manometers
·         Wattmeter
·         Voltmeter
·         Barometer
·         Sharp-Edge Orifice Plates
·         Thermometer
·         Psychrometer
·         Voltage, Regulator System

Sampling

·         A minimum of three units of the same model vacuumcleaner motor/fan system, selected at random in accordancewith good statistical practice, shall constitute the populationsample.
o   To determine the best estimate of maximum air powerfor the population of the vacuum cleaner motor/fan systemmodel being tested, the arithmetic mean of the maximum airpower of the sample from the population shall be establishedby testing it to a 90 % confidence level within 65 %.
o   Annex A2 provides a procedural example for determiningthe 90 % confidence level and when the sample sizeshall be increased.

Preparation for Test

·         Mount the vacuum cleaner motor/fan system unit to theplenum chamber by any convenient method meeting therequirements below.
o   The motor/fan system inlet shall be centered withrespect to the outlet opening of the plenum chamber.
o   The motor/fan system inlet shall be mounted to theplenum chamber such that the inlet does not project into theplenum chamber.
o   If necessary, mount the motor/fan system to astand-off pipe, having an inside diameter of 4 in. and suitablelength to prevent the motor/fan system inlet from projectinginto the plenum chamber.
o   Secure the motor/fan system unit to the plenumchamber such that it does not rotate when the motor starts.
o   Seal all leaks between the motor/fan system inlet andthe plenum chamber by any convenient means.
o   For vacuum cleaner motor/fan systems requiring apart from the vacuum cleaner housing to complete the fanchamber, it is acceptable to mount the motor/fan system to thispart and in turn mount the fan chamber’s inlet to the plenumchamber.
o   It may be necessary to modify the vacuum cleanerhousing by any convenient means to allow the fan chamberinlet to be mounted. The modifications shall notaffect performance.
·         Connect the motor/fan system to the power supply usinga length of cable of sufficient size to maintain rated voltage atthe motor/fan system electrical terminals.
·         Set the manometers to zero and check all instruments forproper operation.
·         Record the test station pressure and the dry-bulb andwet-bulb temperature readings within 6 ft. of the test area. Readthe barometric pressure to the nearest 0.02 in. (0.51 mm), andthe dry-bulb and wet-bulb temperatures to the nearest 0.2°F(0.1°C).
·         Connect a manometer or equivalent instrument to theplenum chamber.
·         Connect a wattmeter and a voltmeter in the line inaccordance with Fig. 4.
·         Wattmeter Correction—If needed, the indication may becorrected for voltmeter and wattmeter potential coil loss byopening the load circuit on the load side of the wattmeter withthe line voltage at the operating value. The wattmeter currentconnection may be at its most sensitive position. Subtract thisloss value from the total load indication to obtain the true load.


6. Test Procedure

·         Operate the vacuum cleaner motor/fan system with noorifice plate inserted in the plenum chamber inlet at nameplaterated voltage 6 1 % and frequency 6 1 Hz prior to the start ofthe test run to allow the unit to reach its normal operatingtemperature. For vacuum cleaner motor/fan systems with dualnameplate voltage ratings, conduct testing at the highest voltage. Do this before each test run.
·         The vacuum cleaner motor/fan system is to be operatedat its nameplate rated voltage 6 1 % and frequency 6 1 Hzthroughout the test. For vacuum cleaner motor/fan systemswith dual nameplate voltage ratings, conduct the test at thehighest voltage.
o   Allow the vacuum cleaner motor/fan system to operateat the open orifice for 1 to 2 min between test runs.
·         While operating the vacuum cleaner motor/fan systemper 8.2, insert orifice plates sequentially into the orifice plateholder of the plenum chamber starting with the largest sizeorifice and following it with the next smaller orifice plate. Usethe following orifice plates: 2, 1-1⁄2, 1-1⁄4, 1, 7⁄8, 3⁄4, 5⁄8, 1⁄2, 3⁄8, 1⁄4 and 0 in. (50.8, 38.1, 31.7, 25.4, 22.2, 19.0, 15.8, 12.7,9.5, 6.3 mm). The following optional orifice plates may also beused: 2-1⁄2, 2-1⁄4, 1-3⁄4, 1-3⁄8, 1-1⁄8 in. (63.5, 57.2, 44.5, 34.9,28.6 mm).
·         For each orifice plate, record the suction, h, and inputpower, P, in that order. All readings should be taken within 10s of the orifice insertion. Allow the vacuum cleaner motor/fansystem to operate at the open orifice for 1 to 2 min beforeinserting the next orifice.
o   Read the suction to the nearest graduation of themanometer. Readings should be taken as soon as the manometerreaches a true peak. (When using a fluid type manometer,the liquid level may peak, drop, and peak again. The secondpeak is the true peak reading. A person conducting the test forthe first time shall observe at least one run before recordingdata.


Other Standard Concerning Vacuum Cleaner
INTERNATIONAL ELECTROTECHNICAL COMMISSION
IEC - 60312-1

Dry Vacuum cleaners –Methods for measuring the performance

Scope
·         This International Standard is applicable for measurements of the performance of dry vacuumcleaners for household use in or under conditions similar to those in households.The purpose of this standard is to specify essential performance characteristics of dry vacuumcleaners being of interest to the users and to describe methods for measuring thesecharacteristics.
General conditions for testing

·         Atmospheric conditions
o   Standard atmosphere 23/50
o   Temperature: (23 ± 2) °C
o   Relative humidity: (50 ± 5) %
o   Air pressure: 86 kPa to 106 kPa

·        Test equipment and materials
o   To minimize the influence of electrostatic phenomena, measurements on carpets shall becarried out on a flat floor consisting of a smooth untreated pine plywood or equivalent panel,at least 15 mm thick and of a size appropriate for the test.Equipment and materials for measurements (devices, test carpets, test dust etc.) to be used ina test shall, prior to the test, be kept hanging free or lying flat for at least 16 h at standardatmospheric conditions.

·         Voltage and frequency
o   Unless otherwise stated, measurements shall be carried out at rated voltage with a tolerance of±1 % and, if applicable, at rated frequency.Vacuum cleaners designed for d.c. only shall be operated at d.c. Vacuum cleaners designedfor both a.c. and d.c. shall be operated at a.c. Vacuum cleaners not marked with ratedfrequency shall be operated at either 50 Hz or 60 Hz, as is common in the country of use.For vacuum cleaners with a rated voltage range, measurements shall be carried out at themean value of the voltage range if the difference between the limits of the range does notexceed 10 % of the mean value. If the difference exceeds 10 % of the mean value,measurements shall be carried out both at the upper and lower limits of the voltage range.If the rated voltage differs from the nominal system voltage of the country concerned,measurements carried out at rated voltage may give test results misleading for the consumer,and additional measurements may be required. If the test voltage differs from the ratedvoltage, this shall be reported.

·         Running-in of vacuum cleaner
o   Prior to the first test on a new vacuum cleaner it shall be kept running with unrestricted air flowfor at least 2 h to ensure adequate running-in. For active nozzles, the agitation device shall berunning but not in contact with the floor.Prior to conducting any series of tests, the age, condition, and history of the product shall berecorded.

·         Equipment of the vacuum cleaner
o   If the vacuum cleaner is designed to be used with disposable dust receptacles, it shall, prior toeach measurement, be equipped with a new dust receptacle of the type recommended orsupplied by the manufacturer of the vacuum cleaner.If the vacuum cleaner is provided with a reusable dust receptacle (as the sole original dustreceptacle or as an enclosure for disposable dust receptacles), the dust receptacle and anyadditional filters removable without the aid of tools shall, prior to each measurement, becleaned according to manufacturer’s instructions until its weight is within 1 % or 2 g of itsoriginal weight whichever is the lower.

·         Operation of the vacuum cleaner
o   The vacuum cleaner and its attachments shall be used and adjusted in accordance with themanufacturer's instructions for normal operation for the test to be carried out. Heightadjustment controls for the cleaning head shall be set as appropriate for the surface to becleaned and the position noted. Any electrical controls shall be set for maximum continuous airflow and, unless the manufacturer's instruction states otherwise, any manually operated air bypassopenings for reduction of the suction power shall be closed, and if open, it shall bereported. Any safety-related device shall be allowed to operate.The tube grip of cleaners with suction hose or the handle of other cleaners shall be held as fornormal operation at a height of (800 ± 50) mm above the test floor.During measurements where the agitation device of an active nozzle is not used as in normaloperation, the agitation device shall be running but not in contact with any surface.

·         Conditioning prior to each tests
o   If the vacuum cleaner is unused and de-energized for more than 1 h, then the vacuum cleanerand attachments to be used shall be kept running for at least 10 min under the provisions givenin 4.4 to allow them to stabilize.

·         Mechanical operator
o   In order to achieve reliable results, certain measurements require the cleaning head to bemoved at uniform speed over the test area and without exerting an additional force pressingthe cleaning head against the test surface.It is recommended to simulate the handling of the vacuum cleaner by using a mechanicaloperator such as described in 7.3.12. The tube grip of cleaners with suction hose or the handleof other cleaners shall then be attached to the linear drive so that its center pivots at a heightof (800 ± 50) mm above the test surface. For nozzles without pivoting connectors, it shall beensured that the bottom of the cleaning head be made parallel with the test surface byadjusting the handle height within the tolerances. If this is not possible, the length of atelescopic tube may be adjusted. Any adjustment shall be reported.The linear drive may be motorized or operated by hand. The method of operation shall bereported.


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